Machinex – Products

Machinex Production Portfolio

Intro

ASTER case erectors, stand alone or in line with loading and case closing modules

ASTERON mono block RSC case packer: case erector, products loading, case closing

ATOMAX wrap around cardboard packaging solutions

VORTEX tray formers

COMBY PACK packaging line: tray former with cups loading module

SLEEVEE machine for cardboard envelope application

NEXIS side load cardboard packaging systems for single or multiple products

PALLETIZATION of various characteristics and capacities

ROBOTIC integrations

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CASE ERECTOR



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ASTER-25 Case erectors are heavy duty machines, designed for 24/7 operation.

Machinex design, provides reliable performance and case forming, with a two-sided vacuum suction handling during case erection.

These mechanisms ensure constant case forming even when the case cardboard comes from the cardboard magazine blank sealed in-between.

A synchronized chain box leading through the bottom flaps folding and sealing mechanism provides boxes that are always erected at an exact angle 90˚, as the boxes leave the machine. Speed of operations can be adjusted to Customers need, as well as case dimensions if it ’s out of defined range.

Change over time: manually in 10 minutes, tool free. Automatic change over - optional.

Capacity: up to 25 cases per minute.


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RSC CASE PACKER


Type 5 Type 6 Type 7 Type 8 Type 9

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ASTERON

Monoblock design for case erecting, products loading in RSC cases, case closing and flaps sealing.

Products incoming section, inlet module for loading formation preparing will be constructed by the actual situation, speed, lay out and other relevant characteristics of products and environment.

Reliable Machinex design provides RSC case formed on 90 degrees, product control and safe loading.

ASTERON system can be top load or side load solution, depending on the products incoming and position in the case. Also, ASTERON can be tape sealing or hot melt solution (as well as bottom flaps tape and top flaps hot melt sealing, or vice versa).

ASTERON system is manually adjustable for different cases or products dimensions.

Change over time 20 minutes.

Automatic change over upon request.


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WRAP AROUND CASE PACKER


Type 1 Type 2 Type 3 Type 4

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ATOMAX is presented as a family of wrap around case packers: full wrap around, open tray wraps around solution or double case loading solution - all designed and produced for different applications in industries.

Machinex wrap around case packers, ATOMAX, are designed for demanding working regime in dairy, meat, chemical and other production facilities in 24/7 working hours.

ATOMAX wrap around system is created as automatic case packer: to form the case, prepare products for loading, folding and sealing case's flaps around group of loaded products. Operates automatically based on electronic controls and installed programs. Hi-speed solutions are driven by servo motors to achieve maximum capacities.

Case type: flat preformed cardboard blank.

Case sealing: hot melt.

ATOMAX is indexing motion case packer. Manually adjustable for different case's dimensions in 20 minutes, tool free. Automatic change over upon request.


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ATOMAX WRAP AROUND OPEN TRAY SOLUTION


Type 1 Type 2 Type 3 Type 4

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ATOMAX OPEN TRAY is designed as wrap around case packer for some self- supporting products, which can be palletized without cover part of the case.

This is a fully automated wrap around case packer providing packaging in open tray type case. It is possible to have on one machine two types of cases: open tray and fully closed box. Machinex wrap around case packers, ATOMAX, are designed for demanding working regime in dairy, meat, chemical and other production facilities in 24/7 working hours.

ATOMAX wrap around system is created as automatic case packer: to form the case, prepare products for loading, folding and sealing case's flaps around group of loaded products. Operates automatically based on electronic controls and installed programs. Hi-speed solutions are driven by servo motors to achieve maximum capacities.

Case type: flat preformed cardboard blank.

Case sealing: hot melt.

ATOMAX is indexing motion case packer. Manually adjustable for different case's dimensions in 20 minutes, tool free. Automatic change over upon request.


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WRAP AROUND CASE PACKER DOUBLE CASE LOADING


Type 1 Type 2 Type 3 Type 4

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ATOMAX DUO is indexing hi speed wrap around case packer. This is a fully automated wrap around case packer providing packaging up to 20 cases per minute by loading 2 cases simultaneously.

By dividing incoming flow of products on two preparing and loading positions and loading two cases at the same time, closing one by one with hot melt, Machinex offers a very optimal and suitable packaging solution.

ATOMAX DUO, Machinex hi speed wrap around case packers, are designed for demanding working regime in dairy, meat, chemical and other production facilities in 24/7 working hours.

ATOMAX DUO, wrap around system, operates automatically based on electronic controls and installed programs, driven by servo motors to achieve maximum capacity.

Case type: flat preformed cardboard blank.

Case sealing: hot melt.

ATOMAX is indexing motion case packer. Manually adjustable for different case’s dimensions in 20 minutes, tool free.

Automatic change over upon request.


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TRAY FORMER



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VORTEX is family of a few different tray forming solutions.

VORTEX designed as middle speed solution with capacity up to 22 trays per minute and HI SPEED solution for up to 40 trays per minute, designed for hi-capacity production lines.

VORTEX HI SPEED solutions all movement achieved by servo motors and motion control system.

Machinex tray formers VORTEX are designed for demanding working regime in dairy and other production facilities in 24/7 working hours.

Additionally, VORTEX can be delivered with loading module! Presented as special CombyPack page.

VORTEX machine is indexing motion system for cardboard blank puling and tray forming in a few stations simultaneously. This process is fully automated, controlled by system of sensors, PLC programme and powered by electro motors (in HS solution by servo motors and drives), provides formed trays on 90? and precisely positioned.

VORTEX machines are adjustable for different tray dimensions. Change over time is up to 20 minutes.


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TRAY FORMER WITH LOADING MODULE


Type 2 Type 10 Type 11 Type 12

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COMBYPACK System for tray forming and cups loading for the dairy industry consists of two modules: tray former and loader.

Loading module is equipped with robotic hand to pick complete formation of incoming cups and transfer group into the prepared tray. End-of-arm is designed according specific characteristics of cups and can be with vacuum suction cups or fingers for safe transfer.

COMBIPACK configurations:
  • Two separated modules - tray former and loading module connected by appropriate conveyor.
  • Compact version - both modules in one housing.
  • Integrated version - the COMBIPACK system is integrated with the primary packaging machine. In this version, thepick and place module would pick up cups directly fromthe nests on the filing machine exit point and place them into the tray.

COMBYPACK can be delivered as Single format or Multi format - a solution with exchangeable format tooling.

Format change over can be applied on either one or both modules. Combined servo-pneumatic system - an optimised solution for a maximum speed of 22 trays per minute and an adequate cups for loading.

High-speed full servo system - max capacity of up to 40 trays per minute. All manipulations are performed by servo drives.


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WRAP AROUND SLEEVING MACHINE SINGLE PRODUCT OR GROUP OF PRODUCTS


Type 3 Type 13 Type 15 Type 15

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SLEEVEE machine is automatic system for wrap around sleeve packaging for:
  • Single product
  • Group of products
  • Suitable for dairy, canning, confectionary industry packaging requests of display solutions

SLEEVEE is continuous motion system, can operate as standalone machine or integrated into the line with primary packaging machine, and also with transport packaging automatic machine.

MACHINEX can offer complete line in the zone of cardboard packaging and palletizing of various products. SLEEVEE machine is providing reliable operations, safe and secure manipulation of products. Capacity of 120 envelopes per minute! Hot melt sealing for product safety.

Technical advantages:
  • Simple changeover

Single format solution will provide some adjustments for future minor changes on primary packaging as different height of can, jar, bottle.

Multi format solution - change over on touch panel and tool free adjustments in 10 - 20 minutes for one trained operator.

  • Open design of the machine for maintenance and service.
  • Remote assistance included.


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SIDE LOAD PACKAGING MACHINE


Type 1 Type 2 Type 3 Type 4

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NEXIS side load system is designed as:
  • Middle speed solution up to 50 cases per minute, indexing motion, single load or double load system, single product or group of products in the box.
  • Hi-speed solution, continuous motion system, for single product or group of products, up to 150cases per minute.

In any case, NEXIS systems have a simple and accessible design, which greatly facilitates use and maintenance over a long period of use.

NEXIS can be adjustable for different cases or product/s dimensions.

Format change: manual, with rulers and counters for precise positioning.

Format change-over time up to 20 minutes.